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<body class="site home-template expanded-nav hero-style-grayscale-image hide-comments-subscribe-cta fixed-navigation-bar sidebar-top show-author-none footer-style-all home-page-focus-left show-featured-articles    ">

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                <img height="20" width="20" src="https://smallworkshop.co.uk/content/images/2024/01/circle-cropped-2.png" alt="The Small Workshop">
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          <div class="menu-links-container menu-links-ready">   
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      <p class="menu-links-title">Contents</p>
    </div>
    <ul class="menu-links">
          <li class="menu-link-item">
            <a href="https://smallworkshop.co.uk/">HOME</a>
          </li>
          <li class="menu-link-item">
            <a href="https://smallworkshop.co.uk/about/">ABOUT</a>
          </li>
          <li class="menu-link-item">
            <a href="https://smallworkshop.co.uk/tag/manuals/">MANUALS</a>
          </li>
          <li class="menu-link-item has-submenu"><a href="#" class="tabindex=0">HONDA C90<sup> ⌄</sup></a><div class="submenu-links-container"><div class="submenu-links-header"><p class="submenu-links-title">HONDA C90</p></div><ul class="submenu-links"><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/2019/11/16/honda-c90-introduction/">introduction</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/engine/">engine</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/chassis/">chassis</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/carburettor/">carburettor</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/c90-electrics/">electrics</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/kowa/#">Honda tool kits</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/2021/08/14/honda-c90-shop-manuals-1966-1982/">manuals</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/2023/08/26/honda-c90-rebuild/">Reassembly</a>
          </li></ul></div></li>
          
          
          
          
          
          
          
          
          <li class="menu-link-item has-submenu"><a href="#" class="tabindex=0">HAND TOOLS<sup> ⌄</sup></a><div class="submenu-links-container"><div class="submenu-links-header"><p class="submenu-links-title">HAND TOOLS</p></div><ul class="submenu-links"><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/sharpening/">sharpening</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/dust-collection/">dust collection</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/iron-steel/">iron &amp; steel</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/bench-planes/">bench planes</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/chisels/">chisels</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/drills/">drills</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/vices/">vices</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/marking-measuring/">marking &amp; measuring</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/fixings/">fixings</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/festool/">festool</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/kowa/#">Kowa</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/oneida/">Oneida</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/record/">Record Tools Ltd</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/millers-falls/">Millers Falls</a>
          </li></ul></div></li>
          
          
          
          
          
          
          
          
          
          
          
          
          
          
          <li class="menu-link-item has-submenu"><a href="#" class="tabindex=0">WOODWORK<sup> ⌄</sup></a><div class="submenu-links-container"><div class="submenu-links-header"><p class="submenu-links-title">WOODWORK</p></div><ul class="submenu-links"><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/english-workbench/">English workbench</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/workbench/">plywood workbench</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/saw-bench/">saw bench</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/coffee-table/">coffee table</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/side-table/">side table</a>
          </li></ul></div></li>
          
          
          
          
          
          <li class="menu-link-item has-submenu"><a href="#" class="tabindex=0">WORKSHOP<sup> ⌄</sup></a><div class="submenu-links-container"><div class="submenu-links-header"><p class="submenu-links-title">WORKSHOP</p></div><ul class="submenu-links"><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/2013/10/14/workshop-overview/">overview</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/epdm/">EPDM roof</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/cladding/">cladding</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/construction/">construction</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/workshop-costs/">costs</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/design/">design</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/electrics/">electrics</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/fermacell/">fermacell</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/fitting-out/">fitting out</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/foundations/">foundations</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/planning/">planning</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/storage/">storage</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/sip/">Structural Insulated Panels</a>
          </li><li class="submenu-link-item">
            <a href="https://smallworkshop.co.uk/tag/weatherproofing/">weatherproofing</a>
          </li></ul></div></li>
          
          
          
          
          
          
          
          
          
          
          
          
          
          
          <li class="menu-link-item">
            <a href="https://smallworkshop.co.uk/tag/website-hosting/">WEBSITE HOSTING</a>
          </li>
    </ul>
  </div>




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        <h1 class="hero-title">The Small Workshop</h1>
            <p class="hero-description">shed building, hand tools, motorcycles and three wheeled vehicles.</p>
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<article class="article-card featured" aria-label="Amazon Lightsail snapshots">
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    <h1 class="article-card-title"><a href="/2021/12/17/lightsail-snapshots/">Amazon Lightsail snapshots</a></h1>
        <p class="article-card-excerpt long"><a href="/2021/12/17/lightsail-snapshots/">Hosting your own web site comes with a number headaches, not least sorting out backups so you can recover your data should disaster strike. A relatively painless solution for those of us with servers deployed on a cloud platform is to use snapshots.

To be honest it is a lot easier to use a third...</a></p>
        <p class="article-card-excerpt short"><a href="/2021/12/17/lightsail-snapshots/">Hosting your own web site comes with a number headaches, not least sorting out backups so you can recover your data should disaster strike. A...</a></p>
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<article class="article-card featured" aria-label="Honda C90 Super Cub - shop manuals">
        <a class="article-card-image" href="/2021/08/14/honda-c90-shop-manuals-1966-2002/ ">
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    <h1 class="article-card-title"><a href="/2021/08/14/honda-c90-shop-manuals-1966-2002/">Honda C90 Super Cub - shop manuals</a></h1>
        <p class="article-card-excerpt long"><a href="/2021/08/14/honda-c90-shop-manuals-1966-2002/">When learning how to repair my 1978 Honda Super Cub c90 &nbsp;I was surprised to discover that original printed copies of the Honda shop manuals are still in circulation. &nbsp;Unlike the Haynes and Clymer publications that were aimed at the general public, these are the instructions used by the Honda mechanics who mended and maintained...</a></p>
        <p class="article-card-excerpt short"><a href="/2021/08/14/honda-c90-shop-manuals-1966-2002/">When learning how to repair my 1978 Honda Super Cub c90 &nbsp;I was surprised to discover that original printed copies of the Honda shop manuals...</a></p>
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<article class="article-card featured" aria-label="Washita Oilstones">
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    <h1 class="article-card-title"><a href="/2020/11/14/washita-oilstones/">Washita Oilstones</a></h1>
        <p class="article-card-excerpt long"><a href="/2020/11/14/washita-oilstones/">Washita oilstones are used by woodworkers around the world and they all come from a small area east of Hot Springs in Arkansas, USA.


Origins

Washita, and the closely related Arkansas stone, are both forms of a rock geologists call Novaculite. &nbsp;As this research shows, Novaculite was used by Indians to make tools long before...</a></p>
        <p class="article-card-excerpt short"><a href="/2020/11/14/washita-oilstones/">Washita oilstones are used by woodworkers around the world and they all come from a small area east of Hot Springs in Arkansas, USA.


Origins...</a></p>
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<article class="article-card featured" aria-label="The Record Stay-Set Cap-Iron">
        <a class="article-card-image" href="/2018/03/24/the-record-stay-set-cap-iron/ ">
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    <h1 class="article-card-title"><a href="/2018/03/24/the-record-stay-set-cap-iron/">The Record Stay-Set Cap-Iron</a></h1>
        <p class="article-card-excerpt long"><a href="/2018/03/24/the-record-stay-set-cap-iron/">Leonard Bailey’s eponymous plane design was so good that bar a few minor tweaks by J A Traut in the early 1900s[1] it has remained pretty much unaltered since he invented it over 140 years ago. Needless to say this did not prevent various plane manufacturers, all of whom were producing basically identical...</a></p>
        <p class="article-card-excerpt short"><a href="/2018/03/24/the-record-stay-set-cap-iron/">Leonard Bailey’s eponymous plane design was so good that bar a few minor tweaks by J A Traut in the early 1900s[1] it...</a></p>
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<article class="article-card featured" aria-label="Comments enabled!">
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    <h1 class="article-card-title"><a href="/2024/09/08/comments-enabled/">Comments enabled!</a></h1>
        <p class="article-card-excerpt long"><a href="/2024/09/08/comments-enabled/">I have finally got the comments section of the site working. If you'd like to suggest corrections; ask questions or make a comment, please feel free. No swearing!

You will need to supply an email address (look for the banner at the end of a post) and then check your inbox for an...</a></p>
        <p class="article-card-excerpt short"><a href="/2024/09/08/comments-enabled/">I have finally got the comments section of the site working. If you'd like to suggest corrections; ask questions or make a comment,...</a></p>
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<article class="article-card " aria-label="Honda CT90 - carburettor and air cleaner">
        <a class="article-card-image" href="/2024/08/18/honda-ct90-carburettor-and-air-cleaner/ ">
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    <h1 class="article-card-title"><a href="/2024/08/18/honda-ct90-carburettor-and-air-cleaner/">Honda CT90 - carburettor and air cleaner</a></h1>
        <p class="article-card-excerpt long"><a href="/2024/08/18/honda-ct90-carburettor-and-air-cleaner/">This article contains a brief survey of the different carburettors fitted to CT90 range, and an in depth look at the the K28A installed on my CT90 K1. The K28 carb was used on the K1-K3 (1969-72) models, and is very similar to the subsequent 556a model that was used until 1977.


carburettor models

The...</a></p>
        <p class="article-card-excerpt short"><a href="/2024/08/18/honda-ct90-carburettor-and-air-cleaner/">This article contains a brief survey of the different carburettors fitted to CT90 range, and an in depth look at the the K28A installed on...</a></p>
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<article class="article-card " aria-label="Honda C90 - Cylinder inspection">
        <a class="article-card-image" href="/2024/07/17/honda-c90-cylinder-inspection/ ">
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    <h1 class="article-card-title"><a href="/2024/07/17/honda-c90-cylinder-inspection/">Honda C90 - Cylinder inspection</a></h1>
        <p class="article-card-excerpt long"><a href="/2024/07/17/honda-c90-cylinder-inspection/">Checking your cylinder is within the service limit involves measuring the bore with a cylinder gauge as shown in the following diagram:

What follows is what I've found out about this process from research and experimentation, but please note that I'm not an engineer and I'm just doing this...</a></p>
        <p class="article-card-excerpt short"><a href="/2024/07/17/honda-c90-cylinder-inspection/">Checking your cylinder is within the service limit involves measuring the bore with a cylinder gauge as shown in the following diagram:

What follows is...</a></p>
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<article class="article-card " aria-label="Honda CT90 - posi-torque sub transmission">
        <a class="article-card-image" href="/2024/05/18/honda-ct90-posi-torque-sub-transmission/ ">
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    <h1 class="article-card-title"><a href="/2024/05/18/honda-ct90-posi-torque-sub-transmission/">Honda CT90 - posi-torque sub transmission</a></h1>
        <p class="article-card-excerpt long"><a href="/2024/05/18/honda-ct90-posi-torque-sub-transmission/">Honda invented the posi-torque system in 1967 and used it on the CT90 range of the same year. This ingenious device had the effect of providing the bike with 4 additional hillclimbing gears in addition to the standard 4 ratios for road-riding


Earlier solutions

The posi-torque system replaced the unwieldy dual rear sprocket arrangement used...</a></p>
        <p class="article-card-excerpt short"><a href="/2024/05/18/honda-ct90-posi-torque-sub-transmission/">Honda invented the posi-torque system in 1967 and used it on the CT90 range of the same year. This ingenious device had the effect of...</a></p>
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<article class="article-card " aria-label="Honda C90 - cam chain &amp; cam chain tensioner">
        <a class="article-card-image" href="/2024/04/28/honda-c90-cam-chain-cam-chain-tensioner/ ">
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    <img src="/content/images/size/w320/2024/04/cam-chain-tensioner.webp" alt="Honda C90 - cam chain &amp; cam chain tensioner">
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    <h1 class="article-card-title"><a href="/2024/04/28/honda-c90-cam-chain-cam-chain-tensioner/">Honda C90 - cam chain &amp; cam chain tensioner</a></h1>
        <p class="article-card-excerpt long"><a href="/2024/04/28/honda-c90-cam-chain-cam-chain-tensioner/">Chains tend to 'stretch' in use because material wears away from the bushings and pins, increasing the clearance between the parts and causing the chain to elongate. So when Honda replaced the Super Cub push-rod engines with a new overhead cam model that used a chain to drive the mechanism they needed a...</a></p>
        <p class="article-card-excerpt short"><a href="/2024/04/28/honda-c90-cam-chain-cam-chain-tensioner/">Chains tend to 'stretch' in use because material wears away from the bushings and pins, increasing the clearance between the parts and causing...</a></p>
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<article class="article-card " aria-label="Honda CT90 - making a wiring harness">
        <a class="article-card-image" href="/2024/04/03/honda-ct90-making-a-wiring-harness/ ">
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    <img src="/content/images/size/w320/2024/04/PXL_20231125_185858074.MP-3.jpg" alt="Honda CT90 - making a wiring harness">
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    <h1 class="article-card-title"><a href="/2024/04/03/honda-ct90-making-a-wiring-harness/">Honda CT90 - making a wiring harness</a></h1>
        <p class="article-card-excerpt long"><a href="/2024/04/03/honda-ct90-making-a-wiring-harness/">The CT90 has a simple wiring harness and making a replacement is pretty straightforward. Much of the wring on my 1969 K1 had been damaged, cut or patched so I decided to do a major overhaul, including making a brand new harness. Here are the before and after picture of the various repairs:


making a...</a></p>
        <p class="article-card-excerpt short"><a href="/2024/04/03/honda-ct90-making-a-wiring-harness/">The CT90 has a simple wiring harness and making a replacement is pretty straightforward. Much of the wring on my 1969 K1 had been damaged,...</a></p>
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<article class="article-card " aria-label="Honda CT90 - muffler and spark arrester">
        <a class="article-card-image" href="/2023/12/31/ct90-muffler-spark-arrester/ ">
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    <h1 class="article-card-title"><a href="/2023/12/31/ct90-muffler-spark-arrester/">Honda CT90 - muffler and spark arrester</a></h1>
        <p class="article-card-excerpt long"><a href="/2023/12/31/ct90-muffler-spark-arrester/">The CT90 exhaust system, although similar in appearance to the one used on the 6v C90, has different internals with fewer baffles and the addition of a Krizman spark arrester.


Spark Arresters

Spark arresters are designed to minimise the risk of fires being started by exhaust sparks and are required in the US when using...</a></p>
        <p class="article-card-excerpt short"><a href="/2023/12/31/ct90-muffler-spark-arrester/">The CT90 exhaust system, although similar in appearance to the one used on the 6v C90, has different internals with fewer baffles and the addition...</a></p>
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<article class="article-card " aria-label="Honda CT90 - Front Suspension">
        <a class="article-card-image" href="/2023/10/26/ct90-front-suspension/ ">
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    <h1 class="article-card-title"><a href="/2023/10/26/ct90-front-suspension/">Honda CT90 - Front Suspension</a></h1>
        <p class="article-card-excerpt long"><a href="/2023/10/26/ct90-front-suspension/">The earliest CT90s shared the same leading link suspension as the C90 Super Cubs. This is a great design, offering a comfortable ride and minimising maintenance issues by tucking the moving parts away from the elements. However, the forks were designed for road use and therefore only allowed a small amount of suspension travel; not...</a></p>
        <p class="article-card-excerpt short"><a href="/2023/10/26/ct90-front-suspension/">The earliest CT90s shared the same leading link suspension as the C90 Super Cubs. This is a great design, offering a comfortable ride and minimising...</a></p>
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<article class="article-card " aria-label="Honda CT90 (k1) - wiring diagrams">
        <a class="article-card-image" href="/2023/10/22/honda-ct90-k1-wiring-diagrams/ ">
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    <img src="/content/images/size/w320/2023/11/ct90-k1-wiring-diagram-v1-1.jpeg" alt="Honda CT90 (k1) - wiring diagrams">
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    <h1 class="article-card-title"><a href="/2023/10/22/honda-ct90-k1-wiring-diagrams/">Honda CT90 (k1) - wiring diagrams</a></h1>
        <p class="article-card-excerpt long"><a href="/2023/10/22/honda-ct90-k1-wiring-diagrams/">I have just finished recommissioning a 1969 CT90 K1. The bike was originally sold in the US and was imported to the UK from California a few years ago.

One of the many repairs that needed doing was to replace the damaged wiring harness, so I colourised the wiring diagram to help with the job....</a></p>
        <p class="article-card-excerpt short"><a href="/2023/10/22/honda-ct90-k1-wiring-diagrams/">I have just finished recommissioning a 1969 CT90 K1. The bike was originally sold in the US and was imported to the UK from California...</a></p>
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<article class="article-card " aria-label="Honda C90 - crankshaft refurbishment">
        <a class="article-card-image" href="/2023/10/01/crankshaft-refurbishment/ ">
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    <h1 class="article-card-title"><a href="/2023/10/01/crankshaft-refurbishment/">Honda C90 - crankshaft refurbishment</a></h1>
        <p class="article-card-excerpt long"><a href="/2023/10/01/crankshaft-refurbishment/">There are plenty of places that will rebuild your crankshaft for you, but it is also a job that can be done at home if you have the right equipment.


tools

You'll need a press (minimum 10 ton) to remove the pin and to reassemble the crankshaft and you’ll also need some...</a></p>
        <p class="article-card-excerpt short"><a href="/2023/10/01/crankshaft-refurbishment/">There are plenty of places that will rebuild your crankshaft for you, but it is also a job that can be done at home if...</a></p>
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